CONVERSION AND PAYLOAD ASSESSMENT

Motorhome and campervan weighing

Know how much payload is really left after the fitout.

A campervan or motorhome can use a significant portion of its available payload before passengers, food, water and personal belongings are even loaded.

PROWEIGHED provides detailed vehicle assessments covering total vehicle mass, front and rear axle loads, individual wheel loads, weight distribution, tyre information and relevant setup measurements. Factory-built motorhome, professional conversion or owner-built camper, the assessment shows how the vehicle is actually loaded.

A white Toyota Hiace van with a black pop-up roof tent and a black front bull bar, parked in an outdoor dealership lot under a blue sky.

The fitout uses payload before you start packing

Many campervans begin life as commercial vans built to carry cargo. Once that van is converted, the payload originally available for cargo starts being consumed by the permanent fitout.

PERMANENTLY FITTED, AND PART OF THE VEHICLE
CabinetryBed frame and mattressKitchen and benchtopsSink and cooktopFridgeShowerToiletFreshwater tanksGrey water tanksHot water systemBatteriesInverter and chargersSolar panelsElectrical wiringAir conditioningDiesel heaterGas bottlesAdditional seatingInsulation and liningFlooringAwningExternal storageBike racks

Whatever payload the conversion uses is no longer available for your travel load. The remaining capacity still has to carry the driver, passengers, water, food, clothing, bedding, camping equipment, bikes, tools and personal belongings.

A vehicle that looked like it had substantial payload as an empty commercial van can have considerably less once the conversion is complete. PROWEIGHED measures the vehicle as it exists today, with the fitout installed.

WHERE THE PAYLOAD GOES
ORIGINAL VAN PAYLOAD1,250 kg
CABINETRY AND INTERIOR− 280 kg
BED AND KITCHEN− 190 kg
WATER SYSTEM, TANKS FULL− 160 kg
12V SYSTEM AND SOLAR− 145 kg
FRIDGE, APPLIANCES AND ACCESSORIES− 125 kg
REMAINING FOR PEOPLE AND TRAVEL GEAR350 kg

Illustration only. Your report carries your own measured figures, with what each one means beside it.

Water can use a large part of what is left

Water is one of the largest variable loads carried in a campervan or motorhome, and freshwater is not the only liquid onboard. Depending on the setup there may also be grey water, black water, hot water storage, fuel and extra drinking water containers.

Where practical, present the vehicle with the water you would normally travel with. If a motorhome only stays within its applicable limits when the tanks are empty, that is important information to have.

The objective is not the lowest possible measured weight. It is understanding how much usable payload remains when the vehicle is configured the way it is actually used.

THE SIMPLE GUIDE
1 litre is about 1 kg
50 litres of freshwaterapprox. 50 kg
100 litres of freshwaterapprox. 100 kg
150 litres of freshwaterapprox. 150 kg

Before passengers, food and personal belongings are considered.

Suitable for motorhomes, campervans and converted vans

Campervans

Small and medium vans converted for touring and camping.

Motorhomes

Factory-built and professionally converted motorhomes.

Commercial van conversions

Delivery and commercial vans converted into recreational vehicles.

DIY camper conversions

Owner-built vans where the final fitout weight may differ considerably from the original specification.

4x4 camper conversions

Touring vehicles with permanent camper bodies or extensive internal fitouts.

Touring vehicles

Vehicles carrying permanent living, electrical and storage systems for extended travel.

What we check

The assessment looks beyond total vehicle mass. Individual wheel positions are measured, so the vehicle can be assessed from wheel level through to axle loading, total mass and left-to-right weight distribution.

Vehicle weight assessment

Gross Vehicle Mass assessment
Front axle load
Rear axle load
Individual wheel loads
Left-to-right weight distribution
Total vehicle mass
Remaining capacity against applicable limits where sufficient information is available

Tyre assessment

Tyre size
Load index
Tyre load capacity
Manufacturer placard pressures
Recorded tyre pressures
Tyre age

Vehicle setup information

Corner height measurements
Vehicle attitude
Front-to-rear height variation
Left-to-right height variation
Helper airbag pressures where fitted
Relevant vehicle rating information

Everything above is measured, recorded and reviewed as presented on the day. It is not engineering certification, a mechanical inspection, a roadworthy certificate or modification approval.

More than a total vehicle weight

Knowing the total vehicle mass is important, but one number does not show where the load is being carried. PROWEIGHED measures each individual wheel position.

A motorhome can sit within its overall GVM while still carrying significant load through a particular axle, tyre or side of the vehicle.

HOW THE RESULTS BUILD UP
Front left642 kg
Front right658 kg
Front axle1,300 kg
Rear left885 kg
Rear right896 kg
Rear axle1,781 kg
Left side1,527 kg
Right side1,554 kg
Vehicle total3,081 kg

Illustration only, based on a mid-size van conversion. Your report carries your own measured figures.

Where the fitout is installed matters too

Conversions do not always distribute weight evenly. A large battery bank and water tank on the same side of a vehicle create a very different loading pattern to the same equipment spread out.

HEAVY COMPONENTS, PERMANENTLY POSITIONED
Water tanksBatteriesFridgeKitchenShowerGas bottlesElectrical equipmentStorageSpare wheelAir conditioningOutdoor equipment

Position can influence individual wheel loads, front and rear axle loads, left-to-right distribution and remaining axle capacity. That is why wheel-by-wheel measurement is particularly useful on converted vans.

ALSO PART OF THE PAYLOAD

The people travelling with you count too

Payload does not stop with the fitout. A campervan may sit comfortably within its GVM when weighed with no occupants, but that capacity reduces once the driver, passenger and children are onboard.

What is left still has to cover food, water, clothing, camping equipment, outdoor furniture, bikes and personal belongings. For a realistic assessment, bring the passengers who normally travel with you where practical.

The tyres have to carry it too

A motorhome or campervan can have a substantial amount of permanent weight fitted before any travel load is added. PROWEIGHED records relevant tyre information and considers it alongside the measured wheel and axle loads.

Tyre size
Load index
Tyre load capacity
Manufacturer placard pressures
Recorded tyre pressures
Tyre age

Individual wheel measurement means the load at each wheel position can be understood rather than relying on total vehicle mass alone. This is tyre information relevant to loading, not a tyre condition or mechanical inspection.

WHERE FITTED

Helper airbags fitted?

Some motorhomes and campervans use suspension helper airbags to support the vehicle under load. Where they are fitted, PROWEIGHED records the helper airbag pressures being used during the assessment, alongside corner heights, vehicle attitude, individual wheel loads and axle loads.

PROWEIGHED does not prescribe helper airbag pressures, certify the suspension setup or perform a mechanical suspension inspection. The pressure is recorded as part of the setup as presented.

Image: corner height or helper airbag pressure being recorded

How it works

1

Arrive travel ready

Where practical, present the motorhome or campervan as close as possible to the way it normally travels, including normal equipment, passengers, water and belongings.

2

We measure

PROWEIGHED records individual wheel, axle and total vehicle measurements together with the applicable tyre and setup information.

3

We review the results

The measurements are reviewed against the applicable information available for the vehicle and explained to you.

4

Receive your report

You receive a professional PROWEIGHED assessment report documenting the applicable measurements, findings and recommendations.

Bring the vehicle the way you use it

For the most useful assessment, present the motorhome or campervan as close as practical to its normal travelling configuration. The purpose is to understand the real travelling weight, not to achieve the lowest possible number.

YOUR NORMAL
PassengersWaterFuelFoodClothingCamping equipmentBikesToolsOutdoor equipmentPersonal belongings

When should you weigh your motorhome or campervan?

BUILD COMPLETE

After completing a conversion

Understand how much payload remains once the fitout is installed.

JUST BOUGHT

After buying a motorhome

Establish the vehicle’s actual loaded weight and available capacity.

AFTER UPGRADES

After major upgrades

Useful after batteries, solar, extra water capacity, storage, appliances, air conditioning or bike racks.

TRIP PLANNING

Before a major trip

Assess the vehicle in realistic travel-ready condition.

MORE ONBOARD

When adding more water or equipment

Understand whether sufficient capacity remains.

AXLE LOADING

When axle loading is uncertain

See how the fitout and travel load are distributed between the front and rear axles.

PAYLOAD TIGHT

When payload feels tight

See what remains once the fitout, passengers and normal travel equipment are considered.

BASELINE

Before further modifications

Establish a baseline before adding more permanent equipment.

Motorhome and campervan weighing FAQs

A commercial van’s original payload is progressively reduced as permanent camper equipment is installed. Cabinetry, beds, kitchens, water tanks, batteries, appliances and electrical systems all contribute to the vehicle’s actual mass before passengers and personal belongings are added.

Yes. The weight of permanently fitted equipment forms part of the vehicle’s loaded mass. The more weight used by the conversion, the less payload remains for people, water, food and travel equipment.

PROWEIGHED prioritises understanding the vehicle with a realistic water load. Where practical, present the vehicle with the amount of water you would normally travel with.

Water weighs approximately 1 kilogram per litre. A large freshwater capacity can use a significant portion of the vehicle’s remaining payload.

For the most realistic assessment, regular passengers should be included where practical, because their weight forms part of the vehicle’s actual travelling load.

Yes. Individual wheel measurement allows PROWEIGHED to assess individual wheel loads, front and rear axle loading, left-to-right distribution and total vehicle mass.

Potentially. GVM is only one part of the assessment. Individual wheel loads, axle loads, tyre capability and weight distribution can also be relevant.

PROWEIGHED records relevant tyre information including size, load index, load capacity, pressures and tyre age.

Where helper airbags are fitted, PROWEIGHED records the helper airbag pressures being used during the assessment.

Yes, provided the vehicle is suitable for the PROWEIGHED weighing system. This can be particularly useful once the permanent conversion has been completed.

No. The service is a weight, loading and related measurement assessment. It does not replace engineering certification, mechanical inspection or modification approval requirements.

Yes. Customers receive a professional PROWEIGHED assessment report documenting the applicable measurements, results and recommendations.

Know how much payload is really left

From the permanent fitout and water system to passengers, personal belongings, axle loading and individual wheel weights, PROWEIGHED helps motorhome and campervan owners understand how the vehicle is actually loaded before heading away.

QUESTIONS FIRST

Call Mitchell on 0456 049 686. Eighteen years in the automotive industry, so most questions about a conversion are a short answer.